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關于瀝青路面銑刨、修復的施工方法邊工藝

文章來源:xfallkids.net.cn

發布時間:2017/9/23 10:48:40

     1、瀝青路面銑刨


      瀝青路面(mian)銑(xian)(xian)(xian)刨(bao)(bao)(bao)用銑(xian)(xian)(xian)刨(bao)(bao)(bao)機(ji)進(jin)行。施(shi)工(gong)前先根(gen)據設計圖紙確定銑(xian)(xian)(xian)刨(bao)(bao)(bao)范圍,在實地放(fang)出(chu)銑(xian)(xian)(xian)刨(bao)(bao)(bao)線(xian)樣,再根(gen)據需銑(xian)(xian)(xian)刨(bao)(bao)(bao)工(gong)程數量確定使用銑(xian)(xian)(xian)刨(bao)(bao)(bao)機(ji)數量,在需銑(xian)(xian)(xian)刨(bao)(bao)(bao)路段(duan)的(de)一(yi)端按(an)順(shun)序進(jin)行銑(xian)(xian)(xian)刨(bao)(bao)(bao),銑(xian)(xian)(xian)刨(bao)(bao)(bao)盡量一(yi)次完成,中(zhong)間除特殊原因外不得(de)停頓。銑(xian)(xian)(xian)刨(bao)(bao)(bao)出(chu)的(de)廢料用機(ji)械(xie)集中(zhong)統(tong)一(yi)運(yun)輸至指定地點廢棄,不得(de)隨意傾(qing)倒以(yi)免造成環境污染。


      2、瀝青路面修復


      瀝青路(lu)(lu)面的修復按瀝青混凝土路(lu)(lu)面施工(gong)(gong)的方(fang)法和(he)要求進行(xing)。瀝青混凝土目(mu)標配(pei)合(he)比和(he)生產配(pei)合(he)比參考原(yuan)瀝青混凝土路(lu)(lu)面的生產配(pei)合(he)比經試驗確定,施工(gong)(gong)前須先報監理工(gong)(gong)程師批準。


      2.1施工放樣


      在(zai)鋪筑寬度兩邊標(biao)劃(hua)出路(lu)面(mian)(mian)設計(ji)(ji)標(biao)高(gao)墨線(xian)(xian)(xian),墨線(xian)(xian)(xian)高(gao)出路(lu)面(mian)(mian)層(ceng)設計(ji)(ji)標(biao)高(gao)10cm;對(dui)調控(kong)點(dian)、彎坡(po)點(dian)等特殊性點(dian)做出明顯的標(biao)識,瀝(li)青混(hun)凝土面(mian)(mian)層(ceng)采用浮(fu)動基(ji)(ji)(ji)(ji)準(zhun)(zhun)梁控(kong)制攤鋪,在(zai)路(lu)段每10m設一基(ji)(ji)(ji)(ji)準(zhun)(zhun)線(xian)(xian)(xian)立柱,彎道處每5m按施工(gong)(gong)標(biao)高(gao)懸掛基(ji)(ji)(ji)(ji)準(zhun)(zhun)線(xian)(xian)(xian),確(que)保(bao)基(ji)(ji)(ji)(ji)準(zhun)(zhun)線(xian)(xian)(xian)立柱牢固(gu)不松動。在(zai)局部路(lu)面(mian)(mian)橫坡(po)變化處,平曲線(xian)(xian)(xian)較大的特殊地段,視(shi)具體情況,將基(ji)(ji)(ji)(ji)準(zhun)(zhun)線(xian)(xian)(xian)立柱間距加密到(dao)5m。浮(fu)動基(ji)(ji)(ji)(ji)準(zhun)(zhun)線(xian)(xian)(xian)懸掛后,由專(zhuan)職測量人員對(dui)基(ji)(ji)(ji)(ji)準(zhun)(zhun)線(xian)(xian)(xian)標(biao)高(gao)進行(xing)監測,確(que)保(bao)在(zai)施工(gong)(gong)過(guo)程中基(ji)(ji)(ji)(ji)準(zhun)(zhun)線(xian)(xian)(xian)標(biao)高(gao)條符合設計(ji)(ji)要求(qiu)。


      在攤鋪面層(ceng)的瀝青(qing)混合料時,按其厚度和(he)橫坡控制攤鋪,即在攤鋪機上(shang)安裝浮(fu)動(dong)基(ji)準(zhun)梁控制高程和(he)厚度。浮(fu)動(dong)基(ji)準(zhun)梁(即滑(hua)靴(xue))長6m~12m,為定型產品,有已(yi)經鋪筑完(wan)成的下承層(ceng)作為基(ji)準(zhun)面,采用多點均衡(heng)原理,可以(yi)(yi)糾正下承層(ceng)平整度不足的地方(fang),以(yi)(yi)提高面層(ceng)平整度。


      2.2瀝青混合料拌和


      采用間歇式拌(ban)(ban)和設備拌(ban)(ban)和,拌(ban)(ban)和站具有冷骨(gu)料(liao)供給(gei)系統、熱骨(gu)料(liao)提升機(ji)、篩分裝置、熱骨(gu)料(liao)儲(chu)(chu)倉(cang)、儲(chu)(chu)存(cun)與輸送(song)裝置、瀝青儲(chu)(chu)存(cun)與輸送(song)系統、稱量系統、攪拌(ban)(ban)器、成品(pin)料(liao)儲(chu)(chu)倉(cang)與輸送(song)裝置、除塵裝置等,且具有5個(ge)冷料(liao)倉(cang)。按照已批準的配合比(bi)在試(shi)驗室監控(kong)下(xia)分級(ji)、分口上料(liao),準確計(ji)量,均勻拌(ban)(ban)和瀝青混合料(liao),嚴(yan)格控(kong)制原材料(liao)加熱溫度:


      (1)瀝青加熱溫度:150~160℃(普通瀝青)


      165~175℃(改(gai)性瀝青)


      (2)石料加熱溫度:185~195℃(普通瀝青)


      190~220℃(改性瀝青(qing))


      (3)瀝青混合料出石溫度:160~170℃(普通瀝青)


      170~185℃(改性瀝青)


      拌(ban)和過程避免過度加熱(re),當瀝(li)青(qing)(qing)混合料(liao)出廠溫度高(gao)于(yu)(yu)195℃時(shi)混合料(liao)作廢。拌(ban)和時(shi)攪拌(ban)器充盈率(lv)為(wei)70%,每鍋攪拌(ban)時(shi)間為(wei)40s~50s,其中干拌(ban)時(shi)間不少于(yu)(yu)5s,在每天攤(tan)鋪(pu)前提前拌(ban)料(liao),保證攤(tan)鋪(pu)前儲備(bei)成品瀝(li)青(qing)(qing)混合料(liao)不少于(yu)(yu)100t,瀝(li)青(qing)(qing)拌(ban)和站儲料(liao)50t,另(ling)外,50t為(wei)5臺運料(liao)車(che)上(shang)所(suo)裝(zhuang),并(bing)對運料(liao)車(che)內儲存的(de)瀝(li)青(qing)(qing)混合料(liao)加蓋保溫篷布進行保溫。另(ling)外,在雨天時(shi)停止所(suo)有瀝(li)青(qing)(qing)混凝土面(mian)層的(de)施(shi)工。


      2.3瀝青混合料運輸


      用15t自(zi)卸(xie)汽(qi)車(che)(che)(che)來運輸(shu)(shu)(shu)瀝(li)青(qing)(qing)混(hun)(hun)合(he)(he)料(liao)(liao)(liao),保證瀝(li)青(qing)(qing)混(hun)(hun)合(he)(he)料(liao)(liao)(liao)運輸(shu)(shu)(shu)到現場的(de)溫度(du)不(bu)低于160℃。在(zai)運輸(shu)(shu)(shu)前清理車(che)(che)(che)廂,做(zuo)到車(che)(che)(che)廂平(ping)整、潔凈,并涂刷1∶3柴油、水混(hun)(hun)合(he)(he)液,控(kong)制(zhi)行(xing)車(che)(che)(che)時(shi)(shi)間,保證瀝(li)青(qing)(qing)混(hun)(hun)合(he)(he)料(liao)(liao)(liao)到場溫度(du)不(bu)低于各種瀝(li)青(qing)(qing)混(hun)(hun)合(he)(he)料(liao)(liao)(liao)攤(tan)鋪(pu)(pu)溫度(du)的(de)最低要(yao)求。在(zai)拌和機(ji)向(xiang)運輸(shu)(shu)(shu)汽(qi)車(che)(che)(che)卸(xie)料(liao)(liao)(liao)時(shi)(shi),每卸(xie)一次料(liao)(liao)(liao)即挪動(dong)汽(qi)車(che)(che)(che)一次,防止集料(liao)(liao)(liao)離析。運輸(shu)(shu)(shu)車(che)(che)(che)向(xiang)攤(tan)鋪(pu)(pu)機(ji)卸(xie)料(liao)(liao)(liao)時(shi)(shi)停在(zai)攤(tan)鋪(pu)(pu)機(ji)前10cm~30cm處,不(bu)得撞擊攤(tan)鋪(pu)(pu)機(ji),卸(xie)料(liao)(liao)(liao)時(shi)(shi)汽(qi)車(che)(che)(che)掛(gua)空擋,由攤(tan)鋪(pu)(pu)機(ji)推進(jin)。混(hun)(hun)合(he)(he)料(liao)(liao)(liao)運輸(shu)(shu)(shu)過(guo)(guo)程中用帆布覆蓋,離析、結塊或滯留(liu)在(zai)車(che)(che)(che)廂上(shang)的(de)混(hun)(hun)合(he)(he)料(liao)(liao)(liao)必須廢棄(qi)。在(zai)正(zheng)式(shi)施工前,要(yao)選擇適當的(de)運料(liao)(liao)(liao)行(xing)走路線進(jin)行(xing)比選,以時(shi)(shi)間最短、干擾最少(shao)者為(wei)優選路線,運輸(shu)(shu)(shu)時(shi)(shi)間控(kong)制(zhi)不(bu)能超過(guo)(guo)0.5h為(wei)宜。


      2.4瀝青混合料攤鋪


      攤(tan)(tan)鋪(pu)(pu)寬度(du)為(wei)6.85m時(shi)(shi)采用1臺攤(tan)(tan)鋪(pu)(pu)機進(jin)行(xing)攤(tan)(tan)鋪(pu)(pu),攤(tan)(tan)鋪(pu)(pu)寬度(du)為(wei)6.85m以上(shang)時(shi)(shi)擬采用2臺瀝青混(hun)凝土攤(tan)(tan)鋪(pu)(pu)機進(jin)行(xing)攤(tan)(tan)鋪(pu)(pu)。采用兩(liang)臺瀝青攤(tan)(tan)鋪(pu)(pu)機時(shi)(shi),成梯隊作業(ye)聯合(he)攤(tan)(tan)鋪(pu)(pu),每臺攤(tan)(tan)鋪(pu)(pu)機一次攤(tan)(tan)鋪(pu)(pu)寬度(du)不得超過6.5m,攤(tan)(tan)鋪(pu)(pu)機軌(gui)道重(zhong)疊50mm~100mm。兩(liang)個車道的攤(tan)(tan)鋪(pu)(pu)預(yu)留15cm寬的預(yu)留連接帶,并在溫度(du)不低于140℃時(shi)(shi)攤(tan)(tan)鋪(pu)(pu)碾壓。


      攤(tan)鋪(pu)前(qian)對下承層進(jin)(jin)行(xing)徹底的(de)(de)清(qing)理(li)、清(qing)掃,經監理(li)工(gong)程(cheng)師驗收(shou)合(he)(he)格,然后按試驗確定(ding)的(de)(de)虛鋪(pu)系(xi)數控制(zhi)攤(tan)鋪(pu)瀝青混合(he)(he)料(liao)的(de)(de)厚(hou)度,按照虛鋪(pu)厚(hou)度調整好攤(tan)鋪(pu)機(ji),在(zai)熨(yun)平(ping)板(ban)下加置與虛鋪(pu)厚(hou)度等厚(hou)的(de)(de)不(bu)易變形(xing)、耐壓的(de)(de)木(mu)質墊板(ban),并使(shi)攤(tan)鋪(pu)機(ji)熨(yun)平(ping)板(ban)加振,其振動頻(pin)率大小根據機(ji)械性(xing)能在(zai)試鋪(pu)時(shi)確定(ding)。為(wei)了保(bao)證熨(yun)平(ping)板(ban)的(de)(de)初(chu)步壓實效果,可提前(qian)30min開始對熨(yun)平(ping)板(ban)進(jin)(jin)行(xing)預(yu)熱,采用(yong)間隙預(yu)熱以保(bao)證預(yu)熱的(de)(de)均勻性(xing)。


      攤(tan)(tan)(tan)(tan)鋪(pu)時為保證施工(gong)(gong)的(de)(de)連續性(xing),每臺(tai)(tai)攤(tan)(tan)(tan)(tan)鋪(pu)機(ji)(ji)(ji)前(qian)除正在(zai)施工(gong)(gong)的(de)(de)運料(liao)車(che)(che)外,保證至少有(you)一臺(tai)(tai)運料(liao)車(che)(che)在(zai)等候;第一輛(liang)(liang)車(che)(che)在(zai)攤(tan)(tan)(tan)(tan)鋪(pu)機(ji)(ji)(ji)前(qian)20cm~30cm停(ting)住(zhu)并掛好空檔,由(you)攤(tan)(tan)(tan)(tan)鋪(pu)機(ji)(ji)(ji)接住(zhu),推動前(qian)行(xing)。運料(liao)車(che)(che)向攤(tan)(tan)(tan)(tan)鋪(pu)機(ji)(ji)(ji)卸料(liao)時,邊攤(tan)(tan)(tan)(tan)鋪(pu)、邊卸料(liao)、邊推進(jin),卸完料(liao)后,運料(liao)車(che)(che)立即(ji)離去,由(you)等候在(zai)旁的(de)(de)另一輛(liang)(liang)車(che)(che)再將料(liao)卸入攤(tan)(tan)(tan)(tan)鋪(pu)機(ji)(ji)(ji)中(zhong),并使(shi)攤(tan)(tan)(tan)(tan)鋪(pu)溫度(du)控制在(zai)150℃~170℃(普通瀝青)或(huo)160℃~175℃(改性(xing)瀝青),保證攤(tan)(tan)(tan)(tan)鋪(pu)機(ji)(ji)(ji)在(zai)攤(tan)(tan)(tan)(tan)鋪(pu)過程中(zhong)勻速(su)前(qian)進(jin),不得中(zhong)途變速(su)或(huo)停(ting)頓。根據實際生(sheng)產能力,控制攤(tan)(tan)(tan)(tan)鋪(pu)機(ji)(ji)(ji)行(xing)走速(su)度(du)控制在(zai)1.5m/min~3m/min內均勻行(xing)駛。在(zai)攤(tan)(tan)(tan)(tan)鋪(pu)過程中(zhong)隨時檢(jian)測攤(tan)(tan)(tan)(tan)鋪(pu)寬度(du)、厚度(du)、平(ping)整(zheng)度(du)、路拱,若不符合要求(qiu)應及時調整(zheng)。


      2.5碾壓


      瀝青混(hun)凝土結構層的(de)壓(ya)(ya)(ya)實度(du)和平整度(du)取(qu)決于(yu)碾壓(ya)(ya)(ya)時(shi)的(de)溫度(du)和壓(ya)(ya)(ya)實方法,按照緊(jin)(jin)跟、慢壓(ya)(ya)(ya)、高(gao)頻、低幅的(de)原(yuan)則進行碾壓(ya)(ya)(ya)。壓(ya)(ya)(ya)路機緊(jin)(jin)跟在攤鋪(pu)機后面碾壓(ya)(ya)(ya),在終(zhong)壓(ya)(ya)(ya)前消除全部輪跡(ji),達到(dao)要求(qiu)的(de)壓(ya)(ya)(ya)實度(du)后立即停(ting)止作業,以免過振。由(you)現場專職測試溫度(du)人員指揮控制碾壓(ya)(ya)(ya)時(shi)間(jian)和地點(dian)。


      碾(nian)(nian)(nian)壓(ya)(ya)(ya)(ya)(ya)按照(zhao)由上而下、先靜后(hou)振(zhen)、先慢后(hou)快(kuai)的(de)原則進行,盡量(liang)(liang)長(chang)距(ju)離(li)碾(nian)(nian)(nian)壓(ya)(ya)(ya)(ya)(ya),振(zhen)壓(ya)(ya)(ya)(ya)(ya)時(shi)保證先停振(zhen)后(hou)停機(ji)(ji),先起步(bu)后(hou)起振(zhen)。碾(nian)(nian)(nian)壓(ya)(ya)(ya)(ya)(ya)時(shi),相鄰碾(nian)(nian)(nian)壓(ya)(ya)(ya)(ya)(ya)帶(dai)重疊1/3~1/2輪(lun)寬,從(cong)橫(heng)斷面上低的(de)一(yi)側逐步(bu)移向(xiang)高的(de)一(yi)側,壓(ya)(ya)(ya)(ya)(ya)路(lu)(lu)機(ji)(ji)來回一(yi)次為一(yi)遍(bian)。壓(ya)(ya)(ya)(ya)(ya)路(lu)(lu)機(ji)(ji)碾(nian)(nian)(nian)壓(ya)(ya)(ya)(ya)(ya)時(shi),離(li)攤鋪(pu)機(ji)(ji)方向(xiang)不(bu)在同一(yi)斷面上,而是呈階梯形,每次前后(hou)錯開50cm左右,并且先長(chang)后(hou)短(duan),即(ji)第一(yi)次碾(nian)(nian)(nian)壓(ya)(ya)(ya)(ya)(ya)距(ju)離(li)長(chang),其余各次逐漸縮短(duan)。碾(nian)(nian)(nian)壓(ya)(ya)(ya)(ya)(ya)時(shi),調整好壓(ya)(ya)(ya)(ya)(ya)路(lu)(lu)面碾(nian)(nian)(nian)壓(ya)(ya)(ya)(ya)(ya)輪(lun)灑(sa)水(shui)噴嘴,使其灑(sa)水(shui)適量(liang)(liang),以不(bu)粘輪(lun)為宜(yi)。壓(ya)(ya)(ya)(ya)(ya)路(lu)(lu)機(ji)(ji)禁止在未(wei)碾(nian)(nian)(nian)壓(ya)(ya)(ya)(ya)(ya)成(cheng)型或(huo)未(wei)冷卻的(de)路(lu)(lu)段上轉向(xiang)、制動或(huo)停留。在壓(ya)(ya)(ya)(ya)(ya)路(lu)(lu)機(ji)(ji)壓(ya)(ya)(ya)(ya)(ya)不(bu)到的(de)地(di)方,采用振(zhen)動夯板來壓(ya)(ya)(ya)(ya)(ya)實。


      初壓(ya)(ya):要在(zai)(zai)溫度大于150℃進行,先用鋼輪壓(ya)(ya)路機靜壓(ya)(ya)1~2遍,速度控制在(zai)(zai)1.5km/h~2km/h。碾壓(ya)(ya)時,驅動輪面向攤鋪機,碾壓(ya)(ya)坡道時,驅動輪在(zai)(zai)低處(chu)。


      復(fu)壓(ya)(ya)(ya)(ya):初壓(ya)(ya)(ya)(ya)完后(hou)即刻進行復(fu)壓(ya)(ya)(ya)(ya),復(fu)壓(ya)(ya)(ya)(ya)溫度不低于125℃,先用(yong)重(zhong)型雙鋼輪(lun)壓(ya)(ya)(ya)(ya)路機振動(dong)碾壓(ya)(ya)(ya)(ya)4遍(bian),碾壓(ya)(ya)(ya)(ya)速(su)度4km/h~5km/h,然后(hou)用(yong)重(zhong)型輪(lun)胎壓(ya)(ya)(ya)(ya)路機碾壓(ya)(ya)(ya)(ya)6遍(bian),復(fu)壓(ya)(ya)(ya)(ya)速(su)度為(wei)3.5km/h~4.5km/h。視壓(ya)(ya)(ya)(ya)實情(qing)況,碾壓(ya)(ya)(ya)(ya)遍(bian)數增加1~2遍(bian)。


      終壓:緊接(jie)復壓后(hou)進(jin)行,采用雙鋼(gang)輪振動壓路(lu)機,關(guan)閉振動,速度(du)控制在2km/h~3km/h靜壓2遍,使路(lu)面無輪跡(ji)為(wei)止,終壓完成時,溫度(du)不低于110℃。


      2.6接縫處理


      施工安排(pai)時將(jiang)力爭(zheng)使(shi)(shi)按縫(feng)的數量減到最少,橫(heng)(heng)(heng)(heng)向施工接縫(feng)均采用垂直的平(ping)(ping)接縫(feng),并(bing)使(shi)(shi)各(ge)層(ceng)之間的橫(heng)(heng)(heng)(heng)縫(feng)錯(cuo)開。在(zai)施工結束時,攤(tan)鋪機(ji)(ji)在(zai)接近(jin)端部(bu)前(qian)10cm處將(jiang)熨(yun)(yun)平(ping)(ping)板(ban)稍稍抬起駛離現場,用切(qie)割(ge)機(ji)(ji)垂直切(qie)除端部(bu)層(ceng)厚不足部(bu)分(fen),使(shi)(shi)下(xia)次施工時成直角(jiao)連(lian)接。在(zai)下(xia)次施工前(qian),對(dui)(dui)橫(heng)(heng)(heng)(heng)縫(feng)處刷乳化瀝青,并(bing)用攤(tan)鋪機(ji)(ji)熨(yun)(yun)平(ping)(ping)板(ban)對(dui)(dui)預留橫(heng)(heng)(heng)(heng)縫(feng)端部(bu)預熱(re),對(dui)(dui)橫(heng)(heng)(heng)(heng)縫(feng)處篩細料進(jin)行人(ren)工修整(zheng)(zheng),再進(jin)行攤(tan)鋪。用鋼輪壓路機(ji)(ji)對(dui)(dui)橫(heng)(heng)(heng)(heng)縫(feng)進(jin)行橫(heng)(heng)(heng)(heng)向和縱向靜壓后,即用3m直尺檢查(cha)接縫(feng)平(ping)(ping)整(zheng)(zheng)度,如果不滿足要求,進(jin)行人(ren)工修補,對(dui)(dui)多余的料由人(ren)工鏟除;對(dui)(dui)不足部(bu)分(fen),由人(ren)工篩細料進(jin)行修補,直至(zhi)接縫(feng)平(ping)(ping)順、合格。


      縱縫(feng)采(cai)用熱(re)接縫(feng),在(zai)攤鋪(pu)機后面用一(yi)臺(tai)靜壓(ya)路機進(jin)行碾壓(ya),使接縫(feng)平順而(er)密實。


      2.7養護


      瀝青混(hun)凝土(tu)面(mian)(mian)層施工(gong)完成(cheng),讓其自然冷卻后,再開放交(jiao)通,但仍應設置路障(zhang),禁止與路面(mian)(mian)施工(gong)無關的車輛行駛,以(yi)避免污染路面(mian)(mian)。

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